Saturday, May 18, 2013

Location Economies - Location decision for Manufacturing – Concentrate or Decentralise


Location Economies

Location decision for Manufacturing – Concentrate or Decentralise

Whether the manufacturing company wants to concentrate or decentralize depends on 3 factors which are country factors, technology factors and product factors.

Country factors

Firms locate manufacturing activities in those locations where the political, economic, legal, cultural environment and relative factors costs are most conducive to performances of that activity and impact on business.


Labour skills and supporting industries are referred as externalities.

Decentralise. If the impact is high which required customisation

Concentrate. If the impact is low which does not required to customisation

 
Concentrate. If it is rare, unique or found a few places in the world

Decentralise. If it is common

 
Decentralise. Volatility Foreign exchange

Concentrate. Stability Foreign exchange

 
Decentralise. Formal and informal trade barriers high

Concentrate. Formal and informal trade barriers low

 
Technology factors

The 3 characteristics of manufacturing technology are fixed cost, minimum efficient scale and flexibility of technology

 Fixed costs

The level of fixed cost of setting up a manufacturing plant is high, it is appropriate to serve the world market from a single location or from a few location. When fixed caost are low, multiple production plants may be possible, multiple location production allows firms to responds to local markets and reduces dependency on a single location. The type of technology used can affect the location decisions.

Concentrate. Operating on high fixed cost

Decentralise. Operating on low fixed cost

 
Minimum Efficient scale

The larger the MES of a plant, the more concentrate production in a single location

The low MES allows the firm to respond to local market demands and hedge against currency risk by operating in multiple locations.

 
Concentrate. Minimum efficient scale high which requires less location to produce

Decentralise. Minimum efficient scale low which requires more location to produce

 
The flexibility of technology

It is referred to reduce set up times for complex equipment, increase the utilisation of individual machines through better scheduling and improving quality control at all stages of the manufacturing process.

 
Concentrate. High Flexible technology which could mass customise more

Decentralise. Low Flexible technology which could mass customise less

 
Flexible manufacturing technologies can produce a wide variety of end products at a unit cost that at one time could be achieved through the mass production of a standardised output.
 

Mass customisation implies that a firm may be able to customise its product range to meet the demands of local markets yet still control costs
 

Flexible machine cells allow firms to increase efficiency by improving capacity utilisation and reducing work in progress.
 

Concentration production at few choices locations makes sense when fixed costs are substantial, MES is high and Flexibility technologies are available
 

Product factors

The 2 product factors that impact location decision

 
The product’s value to weight ratio

Concentrate. Product’s value to weight ratio is high – export – (Electronics goods)

Decentralise. Product’s value to weight ratio is low – manufacture – (FMCG)

 
Products serve universal need

Concentrate. Products can serve universal needs, local responsiveness falls

Decentralise. Products cannot serve universal needs, Local responsiveness increase

 

In Academic Argument

CONCENTRATE location decision is preferred when:
 
Political stability exists

Economic environment does not play a big role

Cultural environment does not impact

Foreign exchange is stable

Skills and labour is rare

Related supporting industries is unique

Formal and informal trade barriers are low

Fixed cost is high

Minimum efficiency scale is high

High flexible technology

High value to weigh ratio

Serve universal needs

In reality, companies faced environment and market imperfection. (OLI and Market imperfection) This means that for example, if the technology and product factors direct them to concentrate but the environment factors direct them to decentralise. Companies must decentralise as environment factors are uncontrollable. For example is when the value to weight ratio is high or serve universal needs or high fixed cost, companies cannot export if the informal and formal trade barriers are distorted Thus, concentration becomes a difficulty.

Automotive and electronic industries are faced these problems. Pharmaceutical industries are supposedly to concentrate, but because of high trade barriers which makes it impossible concentrate. Trade offs are present when deciding to concentrate or decentralise.

 
The final decision when benefits outweigh cost

Manufacturing has 4 objectives

1)      Low cost

Firms disperse production to those locations where activities can be performed most efficiently and managed global supply chain efficiently to better match supply and demand
 
2)      High quality

Firms eliminate defective products from the supply chain and the manufacturing process and improved quality reduced costs.

3)      Able to response to local differences

      4)      Flexible to shift when global demand shifts

 All four objectives must be met.

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